Wisconsin Structures and Materials Testing Laboratory
Donors, faculty, staff, project partners, and friends of the UW-Madison College of Engineering gathered to celebrate the grand opening of the Jun and Sandy Lee Wisconsin Structures and Materials Testing Laboratory on October 23, 2019.
About the Lab
The Jun and Sandy Lee Wisconsin Structures and Materials Testing Laboratory (WSMTL) provides UW students and faculty, as well as industry, access to equipment and technical support for testing of material samples and large-scale structural components. The purpose of WSMTL is to enhance the teaching and research experience of UW students through a variety of hands-on experimental testing techniques.
As a multi-disciplinary facility, users of WSMTL include faculty from all departments within the College of Engineering. Faculty in the Department of Civil and Environmental Engineering are primary users of the structural testing equipment. Materials testing capabilities are utilized by faculty in Mechanical Engineering, Biomedical Engineering, Materials Science Engineering, and Engineering Mechanics.
Gustavo Parra-Montesinos – Civil and Environmental Engineering
Matt Allen – Engineering Physics, Mechanical Engineering
Lab Engineer and Manager
Steven Cramer – Civil and Environmental Engineering
Pavana Prabhakar – Civil and Environmental Engineering
Hussain Bahia – Civil and Environmental Engineering, Modified Asphalt Research Center
Robert Rowlands – Mechanical Engineering
Tim Osswald – Mechanical Engineering, Materials Science and Engineering
Heidi-Lynn Ploeg – Mechanical Engineering, Biomedical Engineering
Sindo Kou – Materials Science and Engineering
Sarah Baldridge – Billing and payment inquiries, financial support
Engineering student organizations such as Concrete Canoe, SAE Vehicle Teams, and Steel Bridge frequently use the testing capabilities within the lab.
As a service, the laboratory provides testing to the public and private organizations. This activity is conducted on a cost-reimbursable basis. In addition to fulfilling a service mission, service testing provides better utilization of equipment, defrays maintenance and operational costs, and provides additional opportunities for hands-on learning experiences. Please see the Priority Policy Information section below for more information.
WSMTL capabilities range from materials and structures testing to sound measurement, fatigue, in-field measurements, large-scale structure testing, and more. To discuss your testing needs, contact the lab.
Universal testing machines with capacities ranging from 50 to one million pounds in tension or compression. Screw-driven MTS load frames for large displacement quasi-static testing as well as high force and high cycle rate servo-hydraulic frames.
Free-standing actuators ranging from 3-kip to 200-kip capacities. Reinforced strong-floor and strong-wall with lab to accommodate a variety of structures.
Wide variety of accelerometers and state-of-the-art data acquisition equipment. Electro-dynamic shakers with force capacities ranging from 2 to 2,200 pounds. Our vibration testing and analysis capabilities include non-contact doppler laser vibrometry, modal analysis, structural monitoring, MIL-SPEC methods, and experience with non-linear structures.
Instrumentation and data acquisition with capabilities in excess of 20 channels. We have a wide variety of load cells and displacement sensors for instrumenting structures under test.
Our lab can provide assistance with transducer gaging, design, and calibration. We have expertise in mounting gages for materials testing, using gages for numerical and analytical correlation, and teaching students how to mount gages.
The equipment list below identifies current, state-of-the-art compression and tension machines available in the laboratory. The machines have load ranges from a few hundred pounds to one million pounds providing a capability to test a wide variety of materials and structures.
|Southwark Emery Testing Machine||1,000,000 lbs Tension & Compression
|BLH Testing Machine||200,000 lbs Tension & Compression|
|BLH Testing Machine||60,000 lbs Tension & Compression|
|SATEC MII-400AD||400,000 lbs Compression only|
|MTS 810||22,000 lbs Tension & Compression
|MTS 810||22,000 lbs Tension & Compression|
|Structural Floor Actuators||2,000 lbs
|MTS Test Frame||12,500 lbs with Hydraulic Grips|
|MTS 812||22,000 lbs with Hydraulic Grips|
|MTS 810||100,000 lbs with Hydraulic Grips|
|MTS Fracture System||20,000 lbs|
Screw-Driven and Torsion Load Frames
|Instron 1000||1,000 lbs Tension & Compression|
|Instron 4206||30,000 lbs Tension & Compression|
|MTS Sintech 10GL||10,000 lbs Tension & Compression|
|Tinius Olsen Torsion||10,000 in-lb|
|Hardness Testers||Rockwell Scales|
|Sontag Impact Test Machine||Charpy & Izod Standard Specimens|
|Instron – Dynatup Impact Test||100 ft-lbs|
|Digital Image Correlation(DIC) System with Dual 5.0 MP Cameras||Precision Displacement Measuring Utilizing Dual 5.0 MP Digital Cameras||2 cameras
|Vishay-Photolastic 3-D Polariscope||Optical Stress Analysis|
|Transducers & Conditioners||Force, Strain & Displacement||Wide Range|
|LDS Vibration Exciter||Random, Sine & Shock Exciter||220 lb force ,2-inch-displacement|
|Ling Electronics||Modal Analysis Exciter||100 lb force|
|APS Dynamics 300||Modal Analysis Exciter||5 lb force|
|VTS-100 Vibration System||Modal Analysis Exciter||100 lb force|
|B&K Vibration Exciter 4809||Modal Analysis Exciter||10 lb force|
|Data Physics DP550W in Controller||LDS Exciter Controller for Sine,|
|Dwell, Random & Shock|
|Data Physics DP550W in Controller||Modal Exciter Controller for Sine,|
|Random, with FFT Analyzer|
|Transducers & Conditioners||Dynamic: Load, Acceleration &||Wide Range|
|Computer Data Acquisition Systems||High Speed Multi-Channel||16 channels|
Lab Use and Policies
The lab is available for instructional, research, and industrial use. To make a request for any of these purposes, please contact the Lab Manager.
- The laboratory provides physical testing facilities and technical assistance to students, and faculty engaged in instruction and research. Service testing is also provided to the public and private firms. All laboratory activity and requests for testing assistance are registered and processed through the WSMTL Lab Manager in Room 1313 Engineering Hall or by emailing firstname.lastname@example.org. Advanced reservations are essential to ensure space and equipment will be available. Reservations are encouraged at the time of course planning or proposal submission. We are unable to provide service on demand. Testing assistance and services are rendered with the following priority:
- Formal academic instruction (coursework and projects) and formal student organization competitions.
- Service Testing
- Independent study and un-funded research investigations
- Once a request for services is submitted to the laboratory office, resources are assigned, usually within 72 hours of the request.
- Service testing provided to public and private firms is provided on a cost-reimbursable basis. All users and visitors to the laboratory must sign a safety acknowledgment form and adhere to the written laboratory safety policy. Structural and materials testing such as fatigue, fracture, creep, stress analysis, non-destructive testing, earth-structure interaction and fluid-structure interaction are available.