Flight Series Occured and Final Report Written
(July, 2002)
The project was successfully flown on April 11th and 12th of
2002. Returned to Madison to finish ground testing and completed
final report.
Test Equipment Data Package Completed (February, 2002)
The
Test Equipment Data Package has been finished and submitted to NASA for
review. During this time, the team is continuing work on the project
and many sections are nearing a point of completion. A compression test
has been run at low pressure and the chamber has been pressure tested to
ensure stability for experimentation. Much of the frame and
pneumatic assembly is complete pending a few modifications. The
electronics group has many of the needed circuits working and is preparing
to create the printed circuit board. Experiment shakedown and first
ground tests are expected to begin in 2 weeks. More pictures will be
posted shortly.
Project Work Continues (January, 2002)
With
winter break over and second semester beginning, work on the project has
continued. Several members of the team have continued to work on the
project over break, making progress in the microcontroller circuitry,
structural work, and pneumatics. Several more vital parts of the the
assembly have been ordered and are on their way for construction.
The final set of team members to travel has been finalized and the
business department is completing the travel plans.
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Testing and Construction Underway (November, 2001)
- The
first chamber that was machined by the College of Engineering Machine Shop
was rejected due to alignment and leak path problems.
The design was modified and a new chamber was machined by a student
team member. The rapid compression device has been assembled and operated at 500 psi
for preliminary testing (manual valve actuation limited the scope of the
tests). The chamber held
pressure for the duration of the tests.
- The
ceramic lining has been partially fabricated by the COE Machine Shop.
-The
windows and seals have been tested successfully; no changes to the design
will be made.
-The droplet stabilizer has been tested and holds droplets well under 1-g.
Several new stabilizers with different shaft and bulb dimensions
are presently being fabricated by a team member under the guidance of a
faculty member in the Chemistry department.
-The pneumatic system has been partially assembled and tested.
-The reservoirs were tested with the rest of the pneumatic system last
week and performed very well. As expected, the reservoirs store enough high pressure gas so
that line losses are not a problem. Gas
is delivered very rapidly through the large-diameter high-flow-rate ball
valves to the cylinders.
-The camera has been tested in-situ with the backlight and a hexane
droplet in place. A test set
of images were captured to provide samples to begin testing image analysis
codes.
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Proposal Completed and Further Testing Underway (October, 2001)
The team has completed the proposal and it has been sent to the
NASA RGSFOP headquarters for review. The electronics group is
currently in the process of purchasing parts for the first prototype to be
built this week. Thanks to a generous donation by the Mechanical
Engineering department, professional machinist time has been available for
the difficult processes involving ceramics and steel. The chamber
group is also manufacturing the chamber and associated parts for
testing. The business department has been active with various
outreach projects including presentations to 100 EPD 101 students, and the
ESTEAM project. The business department has also recently secured
funding from the Electrical Engineering department for parts in the
experiment. The pneumatics group has reached a final design and will
be ordering parts soon.
Proposal Writing in Progress (October, 2001)
The team is compiling all applicable work into the proposal to the RGSFOP
program for the 2002 flight series.
Fabrication and Testing Underway (October,
2001)
The new test chamber has been fabricated professionally, and will be
tested with the pistons very soon. The droplet stabilizers have been
tested with n-hexane for ability to hold various volumes. They were
successful in 1 G for our sample size. Reformulations to increase
the robustness of their ability are still being examined. Droplet
placement methods are being experimented with. A new syringe system,
using off-the-shelf parts, has been tested and shows vast improvement in
parts lifetime.
Preliminary Designs Complete (October, 2001)
The preliminary designs for the chamber, syringe, droplet placement,
carrying rack, pneumatic system, and electronic controls have been
completed, and are ready to be implemented.
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New Team Members (September, 2001)
We have added 19 new members to the team, bringing our size up to 25
members, and vastly increasing our knowledge base. New members
are from chemistry, chemical engineering, electrical engneering, computer
engineering, engineering mechanics and astronautics, and mechanical
engineering. Years in school range evenly across the board.
New Equipment (September, 2001)
The team recently received donations and loaned equipment from the College
of Engineering and the Department of Engineering Physics. This
includes computers, tools, basic office supplies, and more desk space.
Expanding Program (September, 2001)
We are seeking new recruits for the team. To learn more, view the announcement
(Word 2000).
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Reservoir Test Successful (August, 2001)
A trial was successfully completed using a compact reservoir system to
replace the built-in nitrogen tank. They visibly better than the
tank system.
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Pistons "broken in" (July, 2001)
An automated system was built to work the pistons. This greatly
reduced their friction, making for a much smoother and faster compression
sequence.
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Work Resumes (June, 2001)
The summer effort began in full swing. The lab is being
relocated from 544 Engineering Research Building to B265 Engineering
Hall. Acquisition of hardware, parts, and general lab equipment has
begun. Testing of new concepts has also begun.