Ceglarek, Dariusz (Darek)

Design and manufacturing with an emphasis on multistage production systems convertibility, scalability, and diagnosability, ramp-up time, and variation reductions; integration of statistical and evolutionary computational methods with engineering models for system diagnosability and self-healing analysis; sensing systems/networks in manufacturing; and reconfigurable/reusable assembly systems; Lean Healtcare.

Publications

Selected Journal Papers
All journal papers are available as downloadable pdf files at the Extended Homepage ( MA/RS website ).

2007

47. Kong, Z., Huang, W., Ceglarek, D., Zhou Y., 2007, "Multiple Fault Diagnosis Method in Multi-station Assembly Processes Using State Space Model and Orthogonal Diagonalization Analysis," conditionally accepted to ASME Trans., Journal of Manufacturing Science and Engineering.

46. Mannar, K., Ceglarek, D., 2007, "Functional Capability Space and Optimum Process Adjustments for Manufacturing Processes with In-specs Failures ," conditionally accepted to IIE Transactions on Quality and Reliability.

45. Huang, W., Lin, J., Zhou, S., Ceglarek, 2007, "Stream-of-Variation (SOVA) Modeling II: A Generic 3D Variation Model for Rigid Body Assembly in Multi Station Assembly Processes," accepted to ASME Trans., Journal of Manufacturing Science and Engineering.

44. Huang, W., Lin, J., Bezdecny M., Zhou, S., Ceglarek, 2007, "Stream-of-Variation Modeling I: A Generic 3D Variation Model for Rigid Body Assembly in Single Station Assembly Processes," accepted to ASME Trans., Journal of Manufacturing Science and Engineering.

43. Phoomboplab, T., Ceglarek, D., 2007, "Design Synthesis Framework for Dimensional Management in Multi-Station Assembly Systems," accepted to Annals of CIRP.

42. Kong, Z., Ceglarek, D. 2007, "Fixture Configuration Synthesis for Reconfigurable Assembly," to appear Journal of Manufacturing Systems.

41. Loose, J-P., Zhou, S., Ceglarek D., 2007, "Kinematic Analysis of Dimensional Variation Propagation for Multistage Machining Processes with General Fixture Layouts," IEEE Trans. on Automation Science and Engineering, Vol. 4(2).

2006

40. Lee, N.K.S., Yu, G., Joneja, A., Ceglarek, D., 2006, "Modeling and Analysis of Assembly in the Presence of Workpiece Surface Roughness and Part Dimensional Error," the International Journal of Advanced Manufacturing Technology, Vol. 31 No. 5-6, pp. 528-538.

39. Chen, Y., Ding, Y., Jin, J., Ceglarek, D., 2006, "Integration of Tolerance and Maintenance Design for Multi-station Manufacturing Processes," IEEE Trans. On Automation Science and Engineering, Vol. 3(4), pp. 440-453.

38. Mannar, K, Ceglarek D.,Niu, F., Abifaraj, B., 2006, "Fault Region Localization (FRL): Product and Process Improvement Based on Field Performance and Distributed Manufacturing Measurements. ," IEEE Trans. on Automation Science and Engineering, Vol. 3(4), pp. 423-439.

37. Kawalec, A., Wiktor, J., Ceglarek, 2006, "Comparative Analysis of Tooth Root Strength Using ISO and AGMA Standards in Spur and Helical Gears with FEM-based Verification," ASME Trans., Journal of Mechanical Design, Vol. 128, No. 3, pp. 1141-1158.

36. Kong, Z., Kumar, R., Gogineni, S., Zhou, Y., Ceglarek, D., 2006, "Analysis of Composite Tolerance Modes in Multi-Station Assembly Using Stream of Variation Model," Trans. of NAMRI, Vol. 34, pp. 469-476.

2005

35. Wang, H, Ceglarek, D., 2005, "Quality-driven Sequence Planning for Compliant Structure Assemblies," Annals of CIRP, Vol. 54/1, pp. 31-35.

34. Kong, Z., Huang, W., Ceglarek, D. 2005, "Visibility Analysis for Assembly Fixture Calibration using Screen Space Transformation," ASME Trans., Journal of Manufacturing Science and Engineering, Vol. 123, No.3, pp. 622-634.

33. Ding, Y., Jin, J., Ceglarek, D., Shi, J., 2005, "Process-Oriented Tolerancing for Multi-station Assembly Systems," IIE Transactions on Design and Manufacturing, Vol. 37, No. 6, pp. 493-508.

2004

32. Camelio, J., Hu, S.J., Ceglarek, D., 2004, "Impact of Fixture Design on Sheet Metal Assembly Variation," Journal of Manufacturing Systems, Vol. 23, No. 3, pp. 182-193.

31. Takata, S., Kimura, F., Van Houten F.J.A.M., Westkamper, E., Shpitalni, M., Ceglarek D., Lee, J., 2004, "Maintenance: Changing Role in Life Cycle Management," Annals of CIRP, Vol. 53/2, pp. 643-655. Keynote Paper for the 2004 CIRP General Assembly.

30. Mannar, K., Ceglarek, D., 2004, "Continuous Failure Diagnosis for Assembly Systems using Rough Set Approach," Annals of CIRP, Vol.53/1, pp.39-42.

29. Huang, W., Ceglarek, D., 2004, "Tolerance Analysis for Design of Multistage Manufacturing Processes using Number-Theoretical Net Method (NT-net)," International Journal of Flexible Manufacturing Systems, Vol. 16, No.1, pp.65-90.

28. Ceglarek, D., Huang, W., Zhou, S., Ding, Y, Kumar, R., Zhou Y., 2004, "Time-based Competition in Manufacturing: Stream-of-Variation Analysis (SOVA) Methodology- Review," International Journal of Flexible Manufacturing Systems, Vol.16, No.1, pp.45-64.

27. Ceglarek, D., Jin, J., 2004, "Modeling and analysis for complex production systems. Position statement," International Journal of Flexible Manufacturing Systems, Vol.16, No.1, pp. 5-9.

26. Huang, W., Kong, Z., Ceglarek, D., Brahmst, E., 2004 "The Analysis of Feature-based Measurement Error in Coordinate Metrology," IIE Transactions on Design and Manufacturing, Vol. 36, No. 3, pp. 237-251.

2003

25. Camelio, J., Hu, S.J., Ceglarek, D., 2003, "Modeling Variation Propagation of Multi-Station Assembly Systems with Compliant Parts," Trans. of ASME, Journal of Mechanical Design, Vol. 125, No. 4, pp. 673-681, also in the 6th Design for Manufacturing Conference, ASME International 2001 Design Engineering Technical Conferences (DETC), September 9-12, 2001, Pittsburgh, Pennsylvania.

24. Kong, Z., Ceglarek, D. 2003, "Rapid Deployment of Reconfigurable Assembly Fixtures using Workspace Synthesis and Visibility Analysis," Annals of the CIRP, Vol. 52/1, pp. 13-16.

23. Ding, Y., Kim, P., Ceglarek, D., Jin, J., 2003, "Optimal Sensor Distribution for Variation Diagnosis in Multi-station Assembly Processes," IEEE Transactions on Robotics and Automation, Vol. 19(4), pp. 543-556.

22. Kong, Z., Ceglarek, D. 2003, "Fixture Configuration Synthesis for Reconfigurable Assembly Using Procrustes-based Pairwise Optimization," Transactions of NAMRI, Vol. 31, pp. 403-410.

21. Shiu, B.W., Apley, D., Ceglarek, D., Shi, J., 2003 "Tolerance Allocation for Sheet Metal Assembly using Beam-Based Model", Trans. of IIE, Design and Manufacturing,, Vol. 35, No. 4, pp. 329-342. (April 2003). The paper was also summarized and featured in the March 2003 edition of Industrial Engineer (formerly IIE Solutions).

Selected Awards, Honors and Societies

2006 Fellow of CIRP (College International pour l'Etude Scientifique des Techniques de Production Mecanique; International Academy for Production Engineering) head quartered in Paris, France.
2005 Associate Editor, ASME Transactions, Journal of Manufacturing Science and Engineering,
2003 Associate Editor for the IEEE Transactions on Automation Science and Engineering.
2003 CAREER Award, National Science Foundation.
2002 Best Paper Award Finalist, Japan-USA Symposium on Flexible Automation, Li, H.F., Ceglarek, D., 2002, "Optimal Trajectory Planning for Material Handling of Compliant Sheet Metal Parts," Proc. of the Japan-USA Symposium on Flexible Automation, Hiroshima, Japan, July 15-17, 2002, also in Trans. of ASME, Journal of Mechanical Design, Vol. 124, No. 2, pp. 212-222.
2001 Best Paper Award from the ASME Design Engineering Division (This award was granted to a single paper selected among 64 papers in the area of design for manufacturing presented during the 2001 ASME Design Technical Engineering Conferences (DETC'01) in Pittsburgh, PA).
2000 Best Paper Award from the ASME Manufacturing Engineering Division (This award was granted to a single paper selected among all 135 papers in the area of manufacturing presented during the 2000 ASME International Mechanical Engineering Congress and Exposition in Orlando, FL).
1999 Outstanding Research Scientist Award from the College of Engineering, University of Michigan-Ann Arbor.
1998 Dell K. Allen Outstanding Young Manufacturing Engineer Award from the Society of Manufacturing Engineers (SME).
1995 Manufacturing Excellence Award for the project "Diagnostics and Variation Reduction of Closure Panel Assembly Process".

Awards/honors of my students during last 5 years

2005 GOLD AWARD for the UW-Madison IIE Student Chapter #884 at the 2005 National Chapters Recognition Competition (Faculty Advisor: Ceglarek).
2004 Anupam Singh, IE graduate student, while doing his research with Dr. Ceglarek, won the 1st place in the Madison APICS Student Paper Competition for his paper "Supplier performance evaluations in an assembly plant�a simplified approach." (http://www.madisonapics.org/ApicsStudents.htm). The Madison APICS chapter sponsors a local paper competition along with the Donald W. Fogarty International Student Paper Competition to actively encourage the professional development of students interested in the field of resource management.
2003 Nishant Khattar, ECE/IE graduate student, while doing his Independent Study at GE Consumer Products, Louisville, KY and supervised by Dr. Ceglarek, was awarded GE Management Award and commendation from GE Consumer Products for his project on "Six Sigma Methodologies for quality improvement: Dispenser Water Dribble during Refrigerator Manufacturing Process.�
2002 Wenzhen Huang, IE Ph.D. student, received 2002 INFORMS QSR Section Best Student Paper Award, for the paper "Mode-based Decomposition of Part Form Error by Discrete-Cosine-Transform with Implementation to Assembly and Stamping System with Compliant Parts".
2002 Osman Ozcanli, IE undergraduate student, while doing his Independent Study with me was awarded 2002 Tong Prototype Prize ($2,500) for his product called Book Hand Pack - O.Z. Pack. Business's student Puneesh Malkani was part of the winning team.

Files and Links of Interest

2006 ASME Design Technical Conference: Sept. 10 - Sept. 13, 2006, Philadelphia, PA
ASME Transactions, Journal of Manufacturing Science and Engineering
CIRP - International Institution for Production Engineering Research
IIE Student Chapter at the University of Wisconsin-Madison
INFORMS - Quality, Statistics and Reliability (QSR) Section
Laboratory for Manufacturing System Realization and Synthesis (MA/RS)
World Congress on Engineering (WCE'2007): WCE'2007 will take place in London, U.K., 2-4 July, 2007

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Date last modified: 25-Jan-2008
Content by: darek@ie.engr.wisc.edu
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